Lead Plating (Electroplating) Services per MIL-L-13808 & AMS 2414
Advanced Plating Technologies provides industry-leading precision lead plating services to MIL-L-13808 & AMS 2414. Our expertise in providing technical barrel, rack and vibratory lead plating services is currently employed in numerous industries including the defense, railway, aerospace, bearing, fire-protection and battery sectors.
Lead plating services are often employed for highly corrosive applications due to the outstanding performance of lead in corrosive environments, especially when dealing with strong mineral acids such as sulfuric acid. Lead has excellent anti-galling characteristics and is a very soft deposit, making it an excellent babbitt material. Lead also has outstanding solderability, making it ideal for use in critical electrical and electronic applications that do not require RoHS compliance.
Advanced Plating Technologies specializes in demanding plate-to-gauge lead plating services and silver plating services for bearing, bushing and thrust washer applications in the defense, aerospace and railway industries. Our dedicated Quality Control department provides preplate, in-process and post-plate dimensional and surface finish (Ra) inspections of inner and outer bearing surfaces to ensure dimensional and surface finish requirements are met. Heavy build lead plating services have been provided up to 0.020 inches in thickness per side.
Lead is an extremely soft, malleable metal that has the highest atomic number of all the stable elements. When freshly abraded, lead can have a bluish-white color but readily oxidizes to a dull gray color when exposed to oxygen-bearing environments. It is this thin oxide layer that protects the basis lead from further oxidation and lends its extreme resistance to mineral acids such as hydrochloric and sulfuric acid.
Historic use of lead dates back to over eight thousand years ago due to its widespread availability and ease of extraction from its ore found in the earth’s surface. The Romans used lead extensively in plumbing due to its formability and corrosion resistance. Its elemental symbol, Pb, comes from its Latin name plumbum. Its early use in waterways is where the English word “plumber” finds its origin.
Lead plating is a functional finish that produces a dull gray and slightly mottled deposit. Due to the matte nature of the deposit, lead plated components are susceptible to rinsing stains and discoloration from handling. If a bright and uniform appearance is desired, the lead surface can be overplated with a thin coating of bright tin or the deposit can be subsequently reflowed to a bright appearance. At the present time, Advanced Plating Technologies does not offer reflow of lead deposits.
Lead plating services on bearings are commonly used for break-in purposes on highly loaded bearing applications generally in the range of 3,000 to 8,000 PSI where the surface speed is relatively low. Heavier coatings are used in loadings up to 3,000 PSI where the thicker coating allows for imbedability of contaminants especially on grooved bearing or thrust washer designs.
Type I: Without a preliminary copper coating
Type II: With a 0.33um (0.000015 inch) minimum preliminary copper underplate
Class 1 – 25 um (0.001 inch) minimum lead plating thickness
Class 2 – 13um (0.0005 inch) minimum lead plating thickness
Class 3 – 6 um (0.00025 inch) minimum lead plating thickness
Additional information noted regarding lead plating types:
6.1.1 Type I – No Copper Underplate: Lead may be plated directly on copper, brass or copper rich
alloy surfaces. For steel surfaces, the type II process with a preliminary copper coating should be used to obtain adequate adhesion and corrosion resistance.
6.1.2. Type II – Copper Underplate: Recommended for all applications except where the presence of the initial thin copper coating is detrimental to the use. The thin undercoat of copper increases the salt spray resistance of lead coatings varying in thickness from 6 to 25 um (0.00025 to 0.001 inch) by as much as a factor of two as well as improving adhesion of the lead to the steel.
3.1.1 Steel parts having hardness of 40 HRC or higher and which have been ground after heat treatment shall be cleaned to remove surface contamination and stress relieved before preparation for plating. Temperatures to which parts are heated shall be such that maximum stress relief is obtained without reducing hardness of parts below drawing limits, but, unless otherwise specified, parts with a hardness of 55 HRC or higher shall be stress relieved at not less than 275F (135C) for not less than five hours and other parts shall be stress relieved at not less than 375F (191C) for not less than four hours.
3.3.1 Thickness of lead plating shall be 0.0005 to 0.0007 inch (13 to 18um), determined on representative parts or test panels in accordance with ASTM B 487, ASTM B 499, ASTM B 504, ASTM B 567, ASTM B 568, ASTM B 748, or by other method acceptable to purchaser.
126.96.36.199. Plate thickness may be specified by AMS 2414 and a suffix number normally designating the minimum thickness in ten-thousandths of an inch; the maximum plate thickness shall be 0.0002 inch greater than the minimum. Thus, AMS 2414-2 designates a thickness of 0.0002 to 0.0004 inch and AMS 2414-6 designates a thickness of 0.0006 to 0.0008 inch.
APT Note: A 0.0002” minimum to maximum plating tolerance may not be realistic based upon the part geometry. If this is the case, a finishing engineer will work to clarify the functional surface of the part where this range can be maintained. Deviations will be noted on quotations as necessary.
188.8.131.52 Where “lead flash” is specified, the thickness of lead deposit shall be approximately 0.0001 inch.
Advanced Plating Technologies provides expertise in lead plating services to fulfill even the most demanding functional requirement. From prototyping and PPAP qualification to full production processing, it is APT’s dedicated effort to exceed your expectations. The following points highlight why Advanced Plating Technologies is a leader in lead plating services:
- Diversity of Substrates: Advanced Plating Technologies provides lead plating services on nearly any metallic substrate including hardened and alloyed steels, stainless steels, copper and copper alloys including beryllium, chromium and tellurium copper, brass alloys, Inconels, Hastalloys, Monels, ductile & cast iron.
- Demanding Plate-to-Gauge Requirements: Advanced Plating Technologies specializes in demanding plate-to-gauge lead plating services required for bearing, bushing and thrust-washer applications. APT’s Quality Control department is proficient in OD and ID bore micrometer and surface finish inspection to ensure bearings meet print dimensional and Ra requirements.
- REACH Compliance: Advanced Plating Technologies is at the forefront of environmental compliance and can certify our lead plating services as needed to the current REACH regulations.
- Competitive Pricing: Advanced Plating Technologies has been providing quality lead plating services for over twenty years. Competitive pricing in lead plating services is paramount to gaining and maintaining our customers in today’s competitive global marketplace.
- Dependable Lead Times: With inventory a concept of the past, consistent turn-around is a key principle; we promise to provide the service our customers need.
- Value Added: Advanced Plating Technologies prides itself in meeting the customer’s needs. Whether it’s custom engineering packaging, vacuum or nitrogen sealed packaging to enhance storage, Kanban inventory management, light subassembly or multiple finishing combinations – APT will work with you to ensure we meet your needs in lead plating services.
- Extensive in House Analytical and Quality Lab Services: SPC is employed in all wet-lab work surrounding our lead plating services to ensure baths are analyzed and adjusted at optimum frequencies to guarantee operation between critical upper and lower control points. Our quality lab employs the latest in x-ray, coulometric and spectrophotometer technologies to inspect your parts and will work to your requirements to provide testing as needed. Our quality lab can certify salt spray performance to ASTM B117, adhesion to ASTM B571 and solderability to ASTM B678. Mounted cross sections of parts are also available.